Cost is often a primary factor when we’re considering buying something. The purchasing decision is often difficult, influenced by many factors; ready-to-use plates and bottles used in environmental monitoring and testing applications are no exception. The process is the same as when buying a new car or kitchen, with each added feature or optional extra increasing the cost.
At Cherwell, we price each of our products based on the raw materials and processing costs involved in production. This is quite time-consuming but vitally important, especially when we’re looking at producing tailored solutions for customers. For ready-to-use media plates and bottles, several factors contribute to the finished cost, and therefore the price for the customer.
Formulation, container type and volume
The first element is the base formulation of the culture media. Typically, general-purpose media such as Tryptone Soya Agar, Nutrient Agar or Plate Count Agar are lower cost items, because their formulations are simple, containing only four or five ingredients. Also, these products are produced in very high volumes, which helps keep costs down. More complex formulations, such as selective or differential media, for example, Cetrimide Agar or Mannitol Salt Agar, have multiple ingredients and are produced in lower volumes, meaning they command a higher price point.
The next factor will be the container and fill volume. Petri dishes typically have anything from 18-20ml per plate, up to 30ml per plate, depending on the application. It’s quite common for environmental monitoring plates to have a deep fill, in order to resist the high air flow rates to which they’re subjected: the shallower the fill, the greater the risk of the agar drying out, leading to desiccation and cracking.
Contact plates are more standard, as the fill volume is fixed; we just need to create a raised meniscus, so the plate can be pressed on to a surface. However, empty contact plates are more costly than standard Petri dishes, again because of the lower volumes produced. With bottled products, the containers, closures and fill volumes are highly variable: bottles can range from 5ml to 1-litre capacity, and be made of glass or plastic. In all cases, though, it’s easy to appreciate that more fill equates to higher cost.
Irradiated media and labelling
Packaging can have a significant impact on cost, but it’s especially the case with regard to irradiated media for environmental monitoring applications. Irradiation is an expensive process, and represents a direct cost per box of product processed.
Secondly, added layers of packaging, or the use of special gas impermeable films for isolator packs, increase cost per sleeve of product. Added features such as bespoke labelling, bar coding or pack size can also affect cost.
Compiling all of this information is vital when processing any new product request, hence all the questions we’ll ask following your initial enquiry. Ultimately, we want to get it right first time and deliver the exact product you need for your application. So, how much does ready-to-use media cost? In reality, the answer is dependent on many factors, and your individual requirements.
NEW! Revised Environmental Monitoring Process and Validation Guide
How are you going to meet the challenge of the new EU GMP Annex 1?
Our revised and updated guide helps highlight decisions and actions to ensure you remain compliant.